0 PURPOSE To describe a standard operating procedure for preventive maintenance of various equipments.
3 modes Standby ∞ Freeze dryer is performing a continuous run timed run mode4 active phases Freezing Warmup VP Main Drying Final DryingTimer settings between 1 minute and 200 hours are possibleSelecting the ∞ option deactivates the timer.
13 nbspnbsp nbspRestore the power supply to the equipment.
9nbspnbsp nbspCheck the valves for leakage and replace if necessary as nbspper nbspthe SOP REPLACEMENT OF VALVESnbsp 410nbspnbsp nbspTest nbspthe nbspjacket hydraulically up to 15 nbsptimes nbspthe nbspnormal nbsp nbspworking pressure as per SOP REPLACEMENT OF COUPLING BOLTS OF REACTORS.
After setting the percentage timer to 0 and the operation switch at M the water supply is turned offApproximately 3 minutes later the atomiser is stoppedDraw cold air through the drier for 5 minutes of soWhen the outlet air temperature is 50186C the chamber is opened by means of the pneumatic lifting device.
Apr 10 2016nbsp018332ObjectiveTo lay down a procedure for preparing preventive maintenance procedures or programs for equipment or system and their componentsScopeThis standard operating procedure is applicable for preparation of Preventive Maintenance procedure or programs for all equipments or systems installed in the formulation plant.
Clear demarcation of where limits of intervention cease and reliance upon the control systems interface begins is a critical step in defining the operating procedures for a given plant or processDuring the hazard and operability stage the justification of reliance upon human intervention rather than automated systems should be establishedThis should be assessed in more depth in a subsequent risk assessment.
Commissioning of process plant is the practical test of the adequacy of prior preparations including training of operating personnel and provision of adequate operating instructionsSince the possibility of unforeseen eventualities cannot be eliminated during this period when operating experience is being gained the need for safety precautions should be reviewedThis should form part of the HAZOP Risk Assessment processes applied to the installationFull written operating instructions should be provided for all commissioning activities.
Equipment Testing Procedures Committee members their employers and their employers officers and directorsOperating Council on June 32000AlChE Equipment Testing Procedure.
Jan 02 2010nbsp018332Standard operating procedures and operating philosophyDryers – when starting up a drying system after maintenance or a plant shutdown the actual temperature the dryer might reach before settling out with the control system may result in an increased chance of a dust explosionConsequently the quality and standard of operating.
Jul 05 2022nbsp01833252 Open the inlet and outlet ball valves of the air dryerAfter getting 4 kg cm178 pressure on the air compressor4 Ensure the exhaust of air from auto drain for every 2 to 3 minutes from alternate cylinders5 The silica gel color will change to blue as the air passes through the dryer.
Jul 22 2019nbsp018332Example Standard Operating Procedure SOP SOP 11 – HOSE HYDROSTATIC TESTING Name of Author Sarah Palmer Date Written July 22 2019 Date Revised May 10 2020 Purpose amp Scope Hoses are a vulnerable link in most process and transfer applications.
Jun 22 2020nbsp018332Spray dryers and baghouses possess all the conditions for a fire or explosion to be possibleThey are a confined space with a dispersed cloud of dustAll you need is an ignition source.
During the growing season it is recommended the following actions be taken to ensure the lawnyard is properly maintainedLawns must be mowed on a regular basis lawn height should not exceed 5 inches.
Operating procedures should be controlled documents generally covered under the companys quality system and thus kept fully up to dateAny changes should be fully controlled and documented and should be subject to company change procedures see Technical Measures Document on Plant Modification Change Procedures.
Place the workpiece in a position where you have the spray between yourself and the exhaust fanENDING OPERATIONS AND CLEANING UPTurn off the fume extraction unitEnsure solvents and paints are stored in an approved storage facilityKeep the work area in a safe clean and tidy state.
PROCEDURE Operation Ensure the cleanliness of FBD and the areaMount the filter bag on Bag hanger and bring it to working position by Pneumatic hand lever valve for filter bag ‘up’ and ‘down’ position at clamp provided for the purposeLock filter bag by supplying compressed air at inflatable seal for filter bag sealing.
1 post operator before the first turn must be familiar with the structural performance of the machine works adjustment methods methods of operation and maintenance knowledge2 Check tray dryer and hygiene situation3 check the electrical system is intact whether the motor is moisture leakage.
Standard operating procedure for air dryers 2 Scope Applicable to all air dryers in the utility area 3 Responsibility By OperatorO cer 4 Accountability Head of the Department 1SOP LFA 00063 Revision Number v1Check and make sure that the air compressor of the air dryer is quotONquot.
Suitable for manufacturing operations the whole process of implementationResponsible Minister of Production management workshop each team leaderExecution Production of all staff.
The cleaning and assembling procedure of FBD is followed according to SOP made for FBD after every product change over or the 10 consistent batches the process if given belowProcedure for Product Changeover 1Cleaning external surface and plenum – Clean the body of the drier and plenum with a dry clean duster.
The following is a list of equipment and operations that are part of an everyday pharmaceutical manufacturing operation and that require SOPsMany more could be written and ultimately what is required depends on the location legal jurisdiction and nature of the production equipment used and work performed by staffThe following is therefore a guide to what SOPs are required by a pharmaceutical manufacturing companyThe local regulatory bodies and international standards organizations should also be consulted when compiling a list of SOPs for your facility.
The location of the vents in the top of the drying chamber presents two drawbacks 1 it is a risk for workers who carry out certain routine maintenance activities when equipment is in operation.
If this procedure is not followed fire or electrical shock may be caused• If the electric failure shall be occurred When power is shut off during operation while the blower is operating or liquid is being sent due to turning of the ELB to quotOFFquot or a power failure all operation modes will reset to the intial states after.
The PRODUCTION MINOR174 is a flexible spray dryer that can be used for both RampD – where a larger capacity is required – and for smallvolume productionsThe capacity of the PRODUCTION MINOR174 makes it suitable for a wide range of productsIt is a standard spray dryer in a sanitary design with several modules and options available.
The spray dryer has run for years does not mean that operating conditions should not be evaluated and optimizedLimits are often in force for reasons that no longer existFeed temperature particularly in existing plants can also be optimizedTheoretically heating feed as close to the dryer’s inlet temperature as possible is ideal.
To describe nbspa nbspstandard operating procedure for nbsppreventive nbsp maintenance of various equipments.
To lay down the cleaning procedure for Fluidised bed Dryer0 SCOPE This SCP shall be applicable for Fluidised bed Dryer in Granulation Area in Production department.
Use caution when operating the burnerDo not leave the main gas shutoff valve open when the equipment is not in useDo not open the chamber door when the equipment is in operation except when following the cleaning procedure as described belowObservation ports are provided to view the drying chamber interior.
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